Plastic Smart Life Aid Robot Shell Mold
Mold Steel: H13
Mold Base: C60
Runner: Hot runner
Gate: Pin point
Surface Treatment: Mirror Polish
Delivery Time: 45 days
Design Of Plastic Smart Life Aid Robot Shell Mold
We pay more attention tp mold function design and safe design, and in order to reduce the cost of development, our mold designer and robot products designer always have communication.
The robot product manager focuses on the current company’s products, such as home rehabilitation series, nursing series and product series, including Bangbang cars, home rehabilitation equipment, smart mattress systems, smart wheelchairs, smart wheelchair boosters and other products, especially the core products Bangbang Car, focusing on its design background, development history and product users.
Robot Function
1. Mobile mobility aids: functional wheelchairs, crutches, walking aids, lifts, stair climbers Others: secretion aids, bathing aids, environmental aids, all sources of auxiliary equipment, full source of active toilet and defecation care beds using microcomputer control Technology, humanized operating software, reliable hardware operating platform and intelligent voice prompt module, LCD Chinese display, active induction control system, multiple protections, water temperature, air temperature, negative pressure and other parameters can be adjusted according to the characteristics and needs of different patients.
2. can be operated remotely, manually or fully automatically, easy to use, safe and reliable. The working principle of the fully active defecation nursing bed: when the patient urinates or urinates, the sensor actively senses it, and the defecation is immediately extracted and stored in the dirt bucket, after the defecation is completed.
3. Clean warm water is actively sprayed out through various nozzles to wash away the affected private parts and the inside of the toilet. Each nozzle also has the function of drying the buttocks and private parts, and instantly warms the air. All the processes of induction, suction, cleaning and drying are completed automatically and intelligently. It can keep the patient clean and dry, and easily solve the problem of urine and bowel care.
Product design inspection:
Whatever product design made by HONGMEI MOULD or offered by customers, we always make all round analysis and inspection, such as Plastic Mouldsing process feasibility, Plastic Moulds structure and movement feasibility, all the related plastic components matching situation, etc. It can avoid Plastic Moulds amendment, scrap and other unnecessary Plastic Moulds repair work, which are caused by product design fault. We believe that 10 more minutes we spend on the design, one month may be reduced in production.
With precise analysis, foreseeing rationality analysis for Plastic Moulds design, best processing analysis and Plastic Moulds structure application, it offers the most professional solutions with the most suitable Plastic Moulds performance and technical specification as customer required.
The inspection covers many aspects, such as Plastic Moulds intensity, mold-flow analysis, Plastic Moulds ejection, cooling system, rationality of guiding system, application of Plastic Moulds spare parts' specification, customers' machine selection and special requirement application, etc. All of these should be inspected in according with HONGMEI MOULD Plastic Moulds design standard.
Steel purchasing inspection:
There is strict inspection process and time control of spare parts purchasing, the parts' standardization, size precision, hardness of Plastic Moulds material and material flaw detection and so on.
Mould manufacture is not only mould design,CNC processing and assembly. A good mould company not only concern on this, they will pay more attention to the detail things like mold flow , mould size check, mould CNC precision, water channel check and mould polish degree.
Inspection Equipment
1. sliding caliper
2. Multimeter
3. Hardometer
4. Measure tape
5. Micrometer calipers
6. CMM machine
Appearance Inspection Standards
1. Mould base size should be standard
2. Tidy and smooth of the mould base surface
3. Mould steel must be the same as the contract
Mould Structure
1. Reasonable mould structure
2. The slides must smooth and need heating treatment,there is a oil groove on the slide
3. Lifter, insert and injection pin,bush should be operate smooth.
Cooling System
1. Reasonable cycle cooling system
2. Smooth water channel, no leak water and air
3. The interface size of the water channel should be the same as the drawing
Injection System
1. Locate ring should be suit for the injection machine, main runner size and slope should be design reasonable
2. Feeding method and branch runner should be reasonable position, the gate is easy for falling off
3. Parting Line design reasonable
4. Some mould marked date of day/Month/Year or material or logo
5. Injection Pin should be design suitable
Mould Manufacturing Culture and service
HongMei mould manufacturing culture is particular. We believes that if we do everything based on RESPONSIBILITY, all thing are well done. Thus, our Mold Manufacturing core culture is responsibility.
HongMei Mould has so many important points and all of them must be well done during the mold manufacturing. The action included:
-Inquiry from customer before mold manufacturing.
During this processing, the communicators of both sides should offer the correct information or specification to be sure that the pricing and technical points are meeting buyer's requirements.
-During the Manufacturing, the designer needs to be responsible to make the mold design. This responsibility is to customer and to company too, he has to consider how the customer use this mold, how to design the mold into long life tool, how to design the related components to make it easier tooling during the Mold Manufacturing and higher precision.
-Mold components machining during the Mold Manufacturing.
The machine operators with strong responsibilities, then the mold components can be precise enough to meet the drawings tolerance requirements. Here the responsibilities are indicated by careful steel installation, rigorous machining process following and rigorous dimension controlling during and after the machining. Otherwise, the errors will extend to the next processing. This will cause the terrible delaying on the mold shipment.
-Mold components dimension controlling after the machining. During the Manufacturing, the cavities, cores and other mold components, after the machining, they need serious dimension controlling. CAM team is responsible to be sure that all the dimensions are according with the drawings.
And Mold assembling workshop, mold mass production simulation workshop, all of them they need to be responsible to be sure that the Mold Manufacturing is successful and the delivered mold is top quality according with HongMei Mould standard.
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