Poultry Feeder Plate Injection Mould
Mold Name: Poultry Feeder Mold
Mold type: Injection mold
Product Material: PP
Product assembly quantity: 4 plastic parts
Part name: Top lock, slat, feeder body, feeder base.
Mold steel: 718 or higher
Mold base: C60
Injection system: hot runner for feeder body &. feeder base,
cold runner for top lock &. slat
Mold work mode: automatic or semi-automatic
Mold lifetime: at least 500,000shots
4 molds finished time: 45 days.
Package detail: strong wooden box
Hot Runner In Feeder Pan Mold
Hot runner molds have many advantages over cold runner molds. The hot runner mold is a mold that uses the heating device to make the melt in the runner disappear and does not solidify.It has many formation cycles and can also save raw materials.
1. Shorten the cycle
The molding cycle of the parts is shortened. Because there is no limitation of the cooling time of the runner system, the parts can be ejected in time after molding and solidification.
2. Mold pictures
There is no cold runner in the pure hot runner mold, so there is no production cost. This is particularly significant for applications where plastics are expensive. In fact, all the major hot runner manufacturers in the world have developed rapidly in the era when oil and plastic raw materials are expensive in the world. Because hot runner technology is an effective way to reduce cost and material cost.
3. Reduce waste
Reduce waste and provide product quality. During the hot runner mold forming process, the plastic melt temperature is accurately controlled in the runner system. Plastic can flow into the mold cavities in a more uniform state, and the result is parts of consistent quality. The quality of the gate formed by the hot runner is good, the residual stress after demolding is low, and the deformation of the part is small.
4. Production automation
Eliminate subsequent processes, which is conducive to production automation. After the hot runner mold is formed, the part is the finished product without the need to trim the gate and recycle the cold runner. Conducive to production automation. Many foreign product manufacturers have combined hot runners with automation to greatly improve production efficiency.
1.Part feasibility analysis
3D/2D drawing & customer Tool Standard (refer to picture Customer Tool Standard Example), Specification (refer to Specifications example)
Design meeting (project manager, R&D, toolmaker, processing engineer)
Mold flow (if necessary) Mold flow video or analysis in PDF.
Tool design start and self-check
Design review meeting
Tool design to customer for approval
Tool design adjust according to customer comments
Repeat this until customer final approval
Send final detailed daily schedule to customer.
Weekly report to customer by photos, E-mails, Skype meetings
Project manager daily follow up according to schedule
5.Preparation for mold try out
Project manager gets information for samples quantity, color, raw material ready for processing engineer.
ISIR (Initial Sample Inspection Report) for 2-5 samples, depend on part size
Samples to customer
PFU (Problem Follow Up) which contents photos of detailed problems and suggested solutions
Pre-delivery tool inspection according to check list
7.Modification & Correction
Dimension correction upon ISIR and customer’s feedback upon samples
Evaluate with customer for modifications and supply new trial time
Repeat until customer final approval on samples
Final self tool inspection
Some customers come over for tool inspection
Capability study by running small batch production
Arrange service for tool delivery shipping
Send delivery information (ETD, ETA, Vessel name etc) to customer
Check with customers for their trials in house about the tool performance in 15 days upon tool arriving.
Final conclusion meeting for summary.
Installation of moulds and guidance service:
1)After the arrival of moulds , if need our help solve with the technical issues, we will send engginer but the round-trip air tickets and accommodation will be on customers expense.
3) Engineers will stay in buyers’ country for the agreed date , guide the workers to use The mould and other necessary technical as free of charge.
2.Quality Warranty and other after service
1) Each moulds Gurantee period is 12 months starting from the date of moulds accept in the Buyer’s factory During the guaranty period:
If any mould is in any small problem because of the different machine injection, the Seller will provide the repairing method.
If any spare parts broken, the seller should remake new and good quality ones and send to the Buyer，
If the moulds happen the big problem, The moulds cannot repaired, the Buyer cannot solve the problems,eg, mouldcrack, product can’t moulding… any big problem(except the human issues) Seller and Buyer's negotiate to slove the problem, the buyer can send it back to the factory for repairing.
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