HongMei Mould design the pallet mould with valve gate hot runner system, the special filter system design to allow recycled material injection moulding, the optimal injection & cooling system, approached the mould high speed injection. HongMei pallet mould can pass the drop test, loading test and all the chemical solutions for industrial pallet standard requirement.
Mould Name |
Garbage Can Plastic Mould |
Mold meterial |
P20,2738,718H,NAK80,2316,S136,H13,etc |
Mold base |
Self-mad:LKM:DME |
runner |
Cold runner and hot runner |
Hot runner brand |
Chinabrand:HASCO:YUDO and so on |
Degsin software |
UG:Aoto CAD and so on |
Mold life |
50-500 million Shots/ 5-6 years, Even in 10 years in good maintenance |
T1 time |
45-60 days |
package |
Wooden Case |
Plastic material |
PP PC ABS PET PE PVC PMMA TPR PA6,PA66,ASA,POM,PPS,ABS,ABS+GF,ABS+PC,POM(Derlin) |
Warranty period |
1 year or 1 million shot times(in this period, if the mold have problem, we will offer the parts or service by free, but not include the problems cased by wrong operation) |
Mould Precision |
+/-0.01mm |
Mould Cavity |
Single Cavity, Multi-cavity |
Gate Type |
Pinpoint Gate, Edge Gate, Sub Gate, Film Gate, Valve Gate, Open Gate, etc. |
Mould Surface Treatment |
EDM, texture, high gloss polishing |
Quality System |
ISO 9001,SGS |
HS code |
8480719090 |
Origin |
Made in China |
Installation |
fixed |
Cavity |
Single/multi |
Specification |
Depends on customer’s requirements |
Mold cooling system |
water cooling or Beryllium bronze cooling, etc. |
Mold hot treatment |
quencher, nitridation, tempering,etc. |
We supply all kinds of large plastic mold: large garbage can mold, plastic tray mold,Plastic Lawn Mower Mould、 cardboard box mold, plastic furniture mold etc.
Hongmei mold provides a complex mold structure forming solution for the customized design of industrial large-scale mold.
Hongmei mold size can reach super large industrial plastic size, such as water treatment parts, building plastic parts mold, large plastic parts molding solutions. We use mold flow technology to analyze large mold parts in plastic industry, and determine injection gate, thickness of the large industrial part, reasonable flow rate and attack test, drop test, etc. Therefore, even if you are developing an unprecedented new type of industrial large plastic parts, it will be safer to use this project. Then, we can get huge steel forming materials for this large mold with custom size, special injection hot runner. Step by step, Hongmei has tooling equipment and large cranes that can handle large-scale industrial molds. With our own mold capacity and 4000 tons of 60000 g injection molding machine size, we can manufacture the largest mold size up to 4 meters.
In short, Hongmei's biggest advantage is to provide the largest mold and very special complex molded structural parts. Welcome your consultation and seek customized solutions for your large size mold manufacturers.
Hongmeimould design--- China Excellent mould supplier
the core of mold life! Good mold structure design is the premise of a qualified mold manufacturing. Our mold designers and stylists have more than 10 years of professional mold design and manufacturing experience, and can analyze the mold structure and product structure in all aspects (including: mold flow analysis, mold demoulding slope, product surface miniature, gating system design, exhaust system design, cooling system design) The most important and easy problems of these molds will be repeatedly tested during mold structure design.
customized fine mold structure for customers to meet the module requirements of customers.
Mould provides knowledge and experience to share and discuss with customers, puts forward technology forward ideas, participates in customer product design, we will timely pass on product structure design, product mold manufacturability, mold drawings and 3D to customers, give customers a direct view, inform customers about product design opinions, mold manufacturing ideas, and shoulder to shoulder with customers to avoid development risks.
Hongmeimould flow analysis--- China Excellent mould supplier
Hong Mei Mould Plastic will provide customer flow analysis, and use simulation software to verify the basic details of filling process, dissolution wiring, deformation and other die design. These characteristics will define the high quality of the die to ensure the accuracy of the initial stage of the project, so as to ensure the success at T1.
Mould Design Center-Project Management--- China Excellent mould supplier
In many stages of project development, project personnel and technical designers discuss design, development and manufacturing in strict accordance with project management methods, in order to provide customers with the most perfect solutions and ensure that the quality of project development exceeds customer requirements.
HongmeiMold maintenance--- China Excellent mould supplier
Mold maintenance is more important than mold maintenance, the more times mold repair, the shorter its life; and the better mold maintenance, the longer its service life. Mold maintenance is mainly divided into three points:
1. Daily maintenance: all kinds of moving parts such as thimble, row position, guide pillar, guide sleeve oil, mold surface cleaning, water drainage, this is the mold production daily maintenance.
2. Regular maintenance: regular maintenance includes cleaning the exhaust groove, adding exhaust gas to the burning black position, and correcting the damaged and worn parts.
3. Appearance maintenance: paint the outside of the die to avoid rusting. When lowering the mold, the fixed and moving mold should be coated with antirust oil. The mold should be closed tightly to prevent dust from entering the cavity.
Maintenance of Mould
Mould maintenance is more important than mould maintenance. The more times the mould is maintained, the shorter its service life. The better the mould is maintained, the longer its service life will be. Mould maintenance mainly consists of three points:
1. Daily maintenance: all kinds of moving parts such as thimble, row position, guide pillar, guide bush refueling, mould surface cleaning, water dredging, which is to be maintained every day during the production of the mould.
2. Periodic Maintenance: Periodic Maintenance includes cleaning the exhaust slot besides routine maintenance, adding exhaust gas to the black position of trapped gas burning, repair of damaged and worn parts, etc.
3. Appearance Maintenance: Paint on the outer side of the embryo to avoid rust. When lowering the mould, the fixed mould should be coated with anti-rust oil. When the mould is preserved, it should be closed tightly to prevent dust from entering the cavity.
Hongmei Mold steel--- China Excellent mould supplier
Choose mould steel directly determine the length of mold life! According to the module requirements of the products, we select cost-effective mold materials for each customer. On the premise of meeting the product requirements, we can also reduce unnecessary cost waste for customers.
Mold desgin show
what information shall you tell us?
If you have new products need to be designed, kindly tell us your idea:
-what is the product
-the function of the product
-the annually quantity
-any requirement for the product
-send your CAD file (if have)
Mold process mould show
Mould Design Center-Project Management
In many stages of project development, project personnel and technical designers strictly follow the project management method to discuss design, development and manufacturing in order to provide customers with the most perfect scheme and ensure that the quality of project development exceeds customer requirements.
Quality inspection is carried out by quality personnel after parts purchasing, processing and die testing to ensure quality.
The main inspection methods are incoming inspection, on-line inspection, off-line inspection, assembly inspection and T1 inspection.
Mold Test
Product Details
Hongmei is a professional supplier of pallet mould. From the product three-dimensional modeling to the first mold test, we strictly control the manufacturing of each step and insist on making high-quality molds. Here are the steps we take to make the pallet mold:
1. Three dimensional design analysis of plastic tray
2. After receiving the product design from customers, we will immediately call on all relevant technical personnel to analyze the defects and possible problems in the processing process. For example, the demoulding slope, strength, plastic filling, deformation, wall thickness, dermatoglyphics were analyzed. At the end of these discussions, we will immediately contact the customer and provide solutions or suggestions if there is any problem.
2. Technical meeting on mold design of plastic tray
All relevant personnel will participate in the new mold design technical meeting. At the meeting, we will put forward all the technical points, such as: the use of die steel parts, the basic structure of the mold, plastic materials and its melt index, customer's special requirements, injection molding machine parameters and parts processing steps, etc.
3. Design and inspection of plastic tray mold
After the tray mold is designed, the mold design audit department will audit the design. These audits include: * mold structure inspection * mold movement and guidance system inspection * mold injection system inspection * mold cooling system inspection * mold ejection system inspection * mold vulnerable parts detection.
4. Detection of steel material for plastic pallet mould
After the design of the pallet mould was confirmed by the customer, we began to use high-quality testing instruments to sample the steel to ensure that there are no cracks or impurities. And steel hardness tester can detect whether the hardness of steel is qualified or consistent
5. Quality monitoring in the process of plastic tray mold processing
In the mold processing process, we will also carry out the basic quality control of steel. The machining is divided into three steps: the first step is rough machining; the second step is semi finishing some precision molds; the third step is high-speed milling finishing. We always pay attention to the deformation control of steel in the process of processing.
6. Dimension inspection of plastic tray mold after processing
After the mold is processed, we will use the coordinate measuring instrument and projection measuring instrument to measure the dimensions of the cavity, core and other parts of the mold. Qualified will be sent to the assembly workshop, otherwise the mold will be reprocessed.
7. Quality control of plastic pallet mold assembly. Our quality control personnel and project manager will control the quality of mold assembly.
8. Inspection before the first mold test
Before the first mold test, the mold will be disassembled for inspection by the quality inspection department according to the mold test standard. If it is not qualified, the mold test is not allowed etc.
Tray mold
Mold Name: plastic tray mold
Product size: 1200x1200x150mm
Product Description: tray mold
Cavity: 1 cavity
Mold size: 1800x1800x1100mm
Applicable machine: 2250t
Main material of mould: DIN 1.2311
Injection molding system: 16 point hot runner
Mold ejection system: thimble
Mold cycle time: 95 s
Die life: 1000K
Delivery time: 65 working days
Mold features: we have high quality plastic tray mold.
requirements.
The quotation will be offered based on the samples,or part drawing,or the sample photos.
Hongmei Mould Plastic co.,ltd will satisfies you both in mould quality and mould price.
We are looking forward to a solid cooperation with you.
Following is the main informations for your reference.
We usually delivery the moulds and machinery parts by sea/DHL/FedEx/TNT, according to the customers.
More mold knowledge please consult Ms. Libby ye: 15867668057. Looking forward to your inquiry, we will wholeheartedly provide you with high-quality service, many years of mold development experience, can be customized according to the requirements, focus on mold processing customization, our company will provide a set of detailed mold maintenance and repair reference materials, customers can maintain the mold according to the information. If there are technical problems, please contact us!
Step
1.R&D:We support customer R&D. Make the files or improve the design if you needed
2.Negotiation:Material, Quality, Price, Payment terms, Delivery time etc.
3.Place an order:According to your own design or you chooses our design.
4. Mould:According to clients request to build the mould. Before make the mould, we send mould design to customer for approval, before delivery we send samples& test video to clients for confirm.
5. Sample shoot:If the first sample come out is not satisfied customer, we modify the mould and until meet customers satisfactory.
6.Products in store:If your quantity is beyond our storage, we will provide lead time to you.
7. Delivery time:Delivery by sea or air which according to client’s requirement.
Mould Manufacturing Culture and service
HongMei Mould’s mold manufacturing culture is particular. We believes that if we do everything based on RESPONSIBILITY, all thing are well done. Thus, our Mold Manufacturing core culture is responsibility.
HongMei Mould has so many important points and all of them must be well done during the mold manufacturing. The action included:
-Inquiry from customer before mold manufacturing.
During this processing, the communicators of both sides should offer the correct information or specification to be sure that the pricing and technical points are meeting buyer's requirements.
-During the Manufacturing, the designer needs to be responsible to make the mold design. This responsibility is to customer and to company too, he has to consider how the customer use this mold, how to design the mold into long life tool, how to design the related components to make it easier tooling during the Mold Manufacturing and higher precision. These considerations only can be done by the responsible person, though HongMei Mould has the rigorous QC for the mold design.
-Mold components machining during the Mold Manufacturing.
The machine operators with strong responsibilities, then the mold components can be precise enough to meet the drawings tolerance requirements. Here the responsibilities are indicated by careful steel installation, rigorous machining process following and rigorous dimension controlling during and after the machining. Otherwise, the errors will extend to the next processing. This will cause the terrible delaying on the mold shipment.
-Mold components dimension controlling after the machining. During the Manufacturing, the cavities, cores and other mold components, after the machining, they need serious dimension controlling. CAM team is responsible to be sure that all the dimensions are according with the drawings.
And Mold assembling workshop, mold mass production simulation workshop, all of them they need to be responsible to be sure that the Mold Manufacturing is successful and the delivered mold is top quality according with HongMei Mould standard.
HongMei Mould is a responsible mold manufacturer, this kept Hongmei Mould continues developing, and HongMei teams are keeping the biggest responsibilities to customer, considering the customer's willing, doing what customer needs. We responsible for himself, for their family, for their organization and for their community.
Three-coordinate Detection: The product is manufactured, and three-coordinate inspection is adopted to ensure product quality.
Phone: 0086-15867668057
Wechat:249994163
Email:info@hmmouldplast.com/ hongmeilibby888@gmail.com
Contact Person: Ms.Yeliping(Libby)(General Manager)
For Further details ,please feel free to contact us!!!
Thank you very much !
A:Which kind information need for quotation in HONGMEI PLASTIC MOULD?
1,Sample photo with size or 2D/3D design
2, Cavity quantity
3, Runner type, cold or hot
4,Mould steel type,
P20, 718, 2344,H13,S136,2316,and so on.
5,Injection machine parameter or plate size(tie rod distance)
6:3~15 days for product mould design, 15~60days for mould production after deposit payment and mould design confirmed
7:: Shipping Type in HONGMEI MOULD
y Air Or By Sea
8:Guarantee in HONGMEI MOULD
One year guarantee
9:Plastic mold base system:
Our company's mold base standard: LKM, DME, HASCO
We can receive the file format: 2D: DWG /. DXF /. PDF
3D: .igs / .step / .x_ t / .prt /.sldprt./.eprt./easm
Plastic mold base: DME, hasoco, Futaba, LKM
Hot runner: mould master, master tip, husky, HASCO, DME, YUDO, INCOE, thermoplay
Hydraulic cylinder: Parker, Taiyo, Staubli, Jufan
Standard parts: DME, HASCO, Misumi, progressive, Staubli, Daido, LKM
Dermatoglyphics: Mold-Tech, ys, Nihon